From 07c3e0e727d3e0802d3a494425b098c14b40a310 Mon Sep 17 00:00:00 2001 From: binaryDiv Date: Thu, 6 Jun 2024 00:13:41 +0200 Subject: [PATCH] Initial commit --- .gitignore | 37 +++ LICENSE | 21 ++ README.md | 117 +++++++++ package-lock.json | 592 ++++++++++++++++++++++++++++++++++++++++++++++ package.json | 12 + 5 files changed, 779 insertions(+) create mode 100644 .gitignore create mode 100644 LICENSE create mode 100644 README.md create mode 100644 package-lock.json create mode 100644 package.json diff --git a/.gitignore b/.gitignore new file mode 100644 index 0000000..7d6a6f0 --- /dev/null +++ b/.gitignore @@ -0,0 +1,37 @@ +# IDEs / editors +.idea +.vscode +.*.swp + +# General +/tmp +/_tmp +.DS_STORE +*_bak +*_bak[0-9] + +# Node +.npm +node_modules +dist + +# 3D modeling temporary files +*.FCStd1 +*.3mf +*.gcode + +# Ergogen +/ergogen/output + +# Kicad temporary files +kicad/*-backups/ +kicad/gerber/*/*.zip +*.bak +*.kicad_pcb-bak +*.kicad_sch-bak +*.kicad_prl +*-save.pro +*-save.kicad_pcb +~*.lck +_autosave-* +fp-info-cache diff --git a/LICENSE b/LICENSE new file mode 100644 index 0000000..1dad309 --- /dev/null +++ b/LICENSE @@ -0,0 +1,21 @@ +MIT License + +Copyright (c) 2024 binaryDiv + +Permission is hereby granted, free of charge, to any person obtaining a copy +of this software and associated documentation files (the "Software"), to deal +in the Software without restriction, including without limitation the rights +to use, copy, modify, merge, publish, distribute, sublicense, and/or sell +copies of the Software, and to permit persons to whom the Software is +furnished to do so, subject to the following conditions: + +The above copyright notice and this permission notice shall be included in all +copies or substantial portions of the Software. + +THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR +IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY, +FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE +AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER +LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM, +OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE +SOFTWARE. diff --git a/README.md b/README.md new file mode 100644 index 0000000..70d98f0 --- /dev/null +++ b/README.md @@ -0,0 +1,117 @@ +# eepyBoard Prototype + +Prototype for the [eepyBoard](https://git.0xbd.space/binaryDiv/eepyBoard), which is going to be a custom ergonomic +mechanical keyboard with low-profile (Kailh Choc) switches. + +This prototype is a simplified split keyboard to find out the optimal distance and rotation for the actual eepyBoard, +which is going to be a singular/non-split keyboard with a split layout. + +## Repository structure + +- `/layouts`: Keyboard layouts created with the [Keyboard Layout Editor](http://www.keyboard-layout-editor.com) +- `/ergogen`: [Ergogen](https://docs.ergogen.xyz/) files to generate outlines, cases and PCBs +- `/kicad`: KiCad PCBs and generated files +- `/3d_prints`: 3D models for the enclosure +- `/qmk_keyboards`: [QMK](https://qmk.fm/) keyboard files to compile and flash the QMK firmware + +## How-to + +### Generating the PCB + +The KiCad PCB files are generated using Ergogen. Then they need to be manually routed and finalized in KiCad before +they can be exported as Gerber files and send to a PCB manufacturer. + +#### Generating KiCad files with Ergogen + +To generate the KiCad PCB file with Ergogen, first install Ergogen using npm: `npm install`. + +Then, run `npm run ergogen`. You can find the KiCad file in `ergogen/output/pcbs/protoeepyboard.kicad_pcb`. +Copy the file to `kicad/protoeepyboard.kicad_pcb`. + +#### Routing and finalizing the KiCad files + +Open the file in KiCad (create a project if non exists yet). Finalize the PCB in KiCad. + +1. (Optional) Run the Design Rules Checker. Check the errors. Most of them can be ignored/excluded. + - All "Footprint not found in libraries" can be ignored completely. This is due to how Ergogen generates the PCB. + - The "Board edge clearance" violations are mostly about the cutout for the LED chips. +2. Add VCC and GND planes. + - Menu: `File -> Board Setup` + - On "Physical Stackup", change the copper layer number to 4. + - On "Board Editor Layers", change the type of `In1.Cu` and `In2.Cu` to "power plane". + - NOTE: `In1.Cu` will be the VCC plane, `In2.Cu` will be a GND plane. +3. Add filled zones to the VCC and GND planes. + - Select the `In1.Cu` layer. + - Use the "Add a filled zone" tool and draw a rectangle that contains the entire board. Assign the zone to VCC. + - Repeat the same process for the `In2.Cu` layer and assign the zone to GND. + - The zones don't need to be filled just yet. +4. Add another filled zone on the `B.Cu` layer and assign it to GND. +5. Route all signal traces (no VCC or GND yet). Recommended order: + - Matrix rows (on `B.Cu`) + - Matrix columns (with vias on `F.Cu`) + - NeoPixel data pins + - Connect everything to the MCU. +6. Route VCC traces. + - Connect the VCC traces between the NeoPixel chips and the capacitors with a 0.750 mm track. + - Place free-standing vias (Ctrl+Shift+V) in the middle of the just created VCC traces. +7. Route GND traces. + - Draw short GND traces with a 0.750 mm track and a via at the end next to the GND pads of the NeoPixel chips. +8. Fill all zones by pressing B. Make sure that all nets are routed. +9. Run the Design Rules Checker and make sure there are no (relevant) violations. +10. Add some fancy text on the `F.Silkscreen` layer. + +#### Export Gerber files + +Now you can generate the gerber, drill and map files. + +1. Generate Gerber files. + - Menu: `File -> Fabrication Output -> Gerbers` + - Select plot format `Gerber`. + - Set output directory to `gerber/rev1/` (adjust for current revision). + - Set coordinate format to `4.6, unit mm`. + - Click `Plot` to generate files. +2. Generate drill and map files. + - In the previous dialog, click `Generate Drill Files...`. + - Set drill file format to `Excellon`. + - Set drill units to millimeters. + - Set same output directory as above. + - Click `Generate Drill File`, then `Generate Map File` +3. Create zip file with all generated files from `kicad/gerber/{REVISION}`. + - No subdirectories, only files. + - Ideally name the file `protoeepyboard_{REVISION}.zip`. +4. Upload zip file to manufacturer and make sure everything is correct. +5. Add all generated files to version control (the zip should be on gitignore). + +### Compile and flash QMK firmware + +To compile the QMK firmware, you first need the `qmk` CLI and a local copy of the QMK firmware. + +1. [Install](https://docs.qmk.fm/#/cli) the `qmk` CLI using your favorite package manager. +2. Run `qmk setup` to clone a local copy of the QMK firmware. (By default in `~/qmk_firmware`, feel free to adjust.) + +The firmware for this keyboard is compiled using the local copy of QMK and the keyboard definitions in `qmk_keyboards` +which are automatically symlinked to your installed QMK firmware directory (defaults to `~/qmk_firmware`, can be +overridden by setting `QMK_HOME` in your environment). A Makefile is provided to simplify compiling and flashing. + +To compile and flash the firmware, run `make qmk-flash`. + +After compiling the firmware, you will be asked to put your keyboard into bootloader mode. This can be done either by +pressing the reset button on the backside of the keyboard, or by using the `QK_BOOTLOADER` keycode (TODO: where is the +keycode mapped to on the protoEepyBoard?). + +You can also run `make qmk-activate` which will run `qmk config` to set `user.keyboard` and `user.keymap` to this +keyboard. This allows you to use the `qmk` CLI directly without specifying the keyboard and keymap everytime. + +## Used software + +- [Keyboard Layout Editor](http://www.keyboard-layout-editor.com) +- [Ergogen](https://docs.ergogen.xyz/), [unofficial Ergogen web UI](https://ergogen.cache.works/) +- [KiCad](https://www.kicad.org/) +- [Onshape](https://www.onshape.com/) +- [UltiMaker Cura](https://ultimaker.com/software/ultimaker-cura/) +- [QMK](https://qmk.fm/) + +## Resources + +- [FlatFootFox's Ergogen tutorial](https://flatfootfox.com/ergogen-introduction/) +- [QMK documentation](https://docs.qmk.fm/) diff --git a/package-lock.json b/package-lock.json new file mode 100644 index 0000000..9126271 --- /dev/null +++ b/package-lock.json @@ -0,0 +1,592 @@ +{ + "name": "protoeepyboard", + "lockfileVersion": 3, + "requires": true, + "packages": { + "": { + "name": "protoeepyboard", + "dependencies": { + "ergogen": "4.1.0" + } + }, + "node_modules/@babel/runtime": { + "version": "7.24.7", + 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